Application
 

SCREENING APPLICATIONS

APPLICATION

Screening of Metal powders through 400 mesh virtually impossible.

 

SOLUTION :

Finex offers High Speed Vibrating Screening Machine with dual Vibrator Motors which successfully Screens powders with 98% efficiency in 400 mesh (36 Microns ) 
Capacity : 60 to 100 Kgs /hr.
 

Vibroscreens
Inline Vibroscreens

APPLICATION :

To do Straining of milk of lime, effluent, sand grit removal etc in slurry form

 

SOLUTION :

Finex offers High Speed Vibrating screen fitted with 100, 200 and 300 mesh.
In sizes from 24 inch dia to 72 inch dia to handle over 20,000 ltrs/hr.
 

Vibroscreens
Inline Vibroscreens

APPLICATION:

To screen Guar Gum Powder

 

SOLUTION:

Guar Gum being a typical material and light in weight needs brushing action for the screening to take place. Finex has specially designed and supplied more than 200 Rotary Sifters to many prestigious Guar Gum Mfg companies which are running successfully over there.

(Please see SR 750, SR 1200) for Guar Gum Screening.

Rotary Sifters

SR 750
SR 1200

APPLICATION:

To Screen Starch/Dextrin Powder from 80-120 mesh

 

SOLUTION:

 We have developed a series of Rotary sifter known as “SR” series in which you get machines with screening area from 1500mm to 4000mm long giving a capacity of 2-5 Tons per hour.
Our specially designed screens ensure that you get optimum screening area and the brushes are arranged in such a way that it keeps the mesh always clean ensuring that even 120 mesh of starch powder is being able to screen effectively.
Air pulsing arrangement is one more salient feature which we provide as an accessory to keep the mesh clean.

Rotary Sifters

SR 2X
SR 3X
SR 5X
SR 6X
SR 7X

APPLICATION:

To screen Powders/Material with Low Bulk Density

 

SOLUTION

In cases where the bulk density of the material is very low (less than 0.5 gm/cm3) then the normal conventional Vibroscreens don’t work that effectively and hence Finex Designed especially Rectangular Screening machines with 2 Vibrator Motors at the sides giving both vertical and horizontal movement to the material thereby increasing the screening efficiency.
When the material travels a long distance in length it ensures that all the inflowing material is effectively screened till it reaches the discharge point.

Rectangular Graders

Size-
5 ft by 3 ft
8 ft by 4 ft

Single and double deck

 

GRINDING APPLICATIONS

APPLICATION :

Chemicals Sulphur Grinding 300 Mesh

 

SOLUTION :

In other pulverizer, there is frequent screen breaking and fire taking place due to the high temperature rise in the mill chamber. Also to achieve fineness above 150 mesh is next to impossible. Finex introduced the expansion proof IMPACT SCREENLESS MILL with special alloy material and non sparking grinding media parts with curved blower which eliminates the temperature rise ensuring no fire taking place. Fineness above 300 mesh is achieved with high capacity output without any explosion.
 

Air Swept Mill

ASM-450
ASM-600
ASM-900
ASM-1200

APPLICATION :

Foods, Chick pea, Cereals Grinding 200 Mesh

 

SOLUTION :

To grind these cereals, it is normally done in two stages and a high speed pulverizer with screens are used. Excess exposure of product to material handling and longer retention in equipment causes loss of flavors, loss of color.
Finex introduces the IMPACT SCREENLESS MILL with closed type Pulse Jet Dust Collector giving minimum exposure of material in mill chamber and maximum air cooling with continuous discharge of powder with no flavor or color loss. 

Air swept Mill

ASM-450
ASM-600
ASM-900
ASM-1200

APPLICATION :

Tobacco Grinding to Snuff 300 Mesh

 

SOLUTION :

Normal practice is to grind in stone mill which is very dusty and it gives low capacity with less fineness. Finex introduced U.F.M. PULVERIZER, which gives capacity in excess of 300 Kgs/Hr, with 250 mesh passing with the pneumatic conveying system. It gives continuous performance with low power consumption delivering high capacity.
 

ULTRA FINE MILL

UFM-300
UFM-400
UFM-600

APPLICATION :

Food Iodized Salt Grinding 22 Mesh

 

SOLUTION :

Wet Salt is grinded in roller mills which are very slow and the parts wear out very easily .It is also noisy in operation  and getting desired mesh size is very difficult. FINEX introduced the heavy duty HAMMER MILL which is fitted with specially slotted screen and alloy steel hammers that can grind an intake of 1000 to 6000 kgs/hr for precious free flow iodized salt of 22 mesh.

Finex introduced high speed PINMILL with accurate set of pins and perforated screen to give perfect continuous free flow salt of desired quality.

Hammer Mills

HM-2
HM-5

Pin Mills

APPLICATION :

Pharmaceutical Grinding Sugar in 200 Mesh Powder

 

SOLUTION :

Finex offers the Micro Mill with close tolerance hammers for continuous micronizing of sugar into a very fine mesh used for tabulating. The mill is specially designed which can be easily opened and cleaned. Interchangeability of the parts is very easy and can be done without requirement of any special tools, Mill is mirror polished and crevice free which avoids any bacteria formation.
 

Micro Mill

APPLICATION :

To grind Pharmaceuticals/API powders like Methaformin, offer Bulk Drugs upto 150-200 Mesh.  

 

SOLUTION :

Finex Universal Mill with special serrated rotors running at speeds exceeding 5000 Rpm successfully micronizes the powder to desired mesh size with upto 98% passing 100 Mesh and above.
Capacity: 100 Kgs to 500 Kgs /hr. equipment offered in GMP SS Parma Finish.
 

Ultra Fine Mill

UFM-300
UFM-400
UFM-600

APPLICATION :

To classify powders 5 to 20 Microns.

 

SOLUTION :

Finex offers Horizontal ACR Classifier to separate with 90% Efficiency powders from 5 to 20 Microns.
Capacity : 50kgs to 500 Kgs/hr.
 

Classifying Mill

 

TURNKEY PLANTS

APPLICATION :

Grinding of Plastic 80 Mesh (180 Microns)

Machine/Model Number recommended

SOLUTION :

For Grinding HDP, LDP fine powder, less than 180 microns, a special Rotor with fine serrated liners and close tolerance liners ring with a fine screen is fitted that  ensures a continuous discharge of fine powder with no heating of powder. A continuous chilled water circulation is provided to maintain continuous low temperature in the grinding chamber.

Polymer Grinding Plant

APPLICATION :

Food Destocking and Separation Chilly System

 

SOLUTION :

To remove the chilly stem from chilly and separate chilly seeds from skin is normally manually done which is very harmful to labor’s health and very time consuming. Finex introduced a special designed DE-STOCKING CUTTER MACHINE that cuts chilly stems and chilly skin. From the cutter; material is fed to a closed dust proof grader with an air ASPIRATOR where chilly seeds,stems and skin separation takes place.
 

Destoner/Aspirator

APPLICATION :

Pneumatic Conveying and Collection from Multipoint and Discharge at Multipoint’s 

 

SOLUTION :

For conveying of one kind of powder discharge from 5 different points Pneumatic Conveying System was specially designed using a Roots Blower to convey the powder over 50 meters in length and discharge the same at many collection points. Pneumatic conveying system are designed and manufactured to handle material from 50 Kgs to 50 tons/hr.
 

 

APPLICATION :

Roasting of Cereals, Spices, Coffee, Barley, Chicory

 

SOLUTION :

Unique Design about Finex Roasters are that the Drum and the Impellar both can be rotated in opposite direction which facilitates faster removal of moisture.
It is then loaded into a Cooling pan for faster cooling.
Batch Capacity : from 50 Kgs to 2000 Kgs.

Roaster & Coolers

 

SPECIAL PURPOSE APPLICATIONS

APPLICATION :

Inline Lump Crusher of PTA Lumps 120 Tons/Hr.

 

SOLUTION :

A leading petrochemical Co. was having problems in the continuous stream pipeline when powder and lumps from the Dryer were choking the downstream equipment. This choking would block the continuous flow of powder which was resulting in frequent cleaning of choked area, so production is stopped and valuable material is also lost as removed lumps and powder causes pollution problems. A Lump Crusher with a specially designed Breaker plate ensures continuous inline Crushing and discharges desired fineness of powder without choking the pipeline. The customer saves time and money and it prevent choking of the pipeline. The payback was within 6 months.
 

Lump Crusher

LC-450
LC-600
LC-900

APPLICATION :

Drying of Low Temperature Heat sensitive powders below 100 C without damage in powder characteristics.

 

SOLUTION :

Finex offers Low Temperature Pneumatic Dryer for continuous gentle Drying of Heat Sensitive powders.
The Dryer plant is able to remove moisture from 40% to less than 2%  at a temperature not exceeding 120 degrees centigrade.
This is specially used in Flock Industry.
Capacity: 50 to 200 Kgs/hs.
 

Fluid Bed Drier Plant

APPLICATION :

To be able to do Continuous Wet Crushing up to 150 m3/hr

 

SOLUTION :

In the PVC processing line, there are small lumps formed of 8-10mm which are dissolved in water. The slurry which constitutes of 35% solids and 65% liquids needs to be crushed for which Finex has specially designed a continuous Lump Breaker with specially designed jaws which cuts the material in small sizes before being discharged from the outlet line.
With 2 mechanical seals at the 2 ends, it ensures zero leakages and optimum performance.
This compact machine gives you a Capacity of 150 m3/hr.

Lump breaker

APPLICATION

To Crush material in a continuous Process line

 

SOLUTION

Due to space restrictions especially height restrictions present at the customers site in continuous process lines, Finex has designed special purpose Compact Inline Crushers which can handle lumps as big as 2-4 inch and break them in less than 2mm or even less depending upon products characteristics.

 

 

Inline Crusher
Delumper

APPLICATION

To Convert Powders into Pellets/Granules

 

SOLUTION

In many industries specially Carbon Black,fertilisers,Coal etc where there is a need to handle very fine particle size the material creates a lot of Dust pollution and hence Finex has developed Continuous Granulators which converts powder into small pellets of size 3-6mm by addition of water and certain binder.
We also provide Jacketing to the main body to make sure that pellets coming out from the main body are strong and hard and does not break during transit.

Pin Mixers/Granulators

 

 

MIXING APPLICATIONS

APPLICATION :

Blending of Coarse and Fine Powder with Spray Coating 

 

SOLUTION :

A fluidized ribbon blender having a special nozzle for liquid spraying with Dozing and metering device is offered for rapid homogeneous mixing.
 

Ribbon Blender
Paddle Blender

APPLICATION :

Mixing Spices Chemicals with Dozing Spray System

 

SOLUTION :

Finex offers Ribbon Blender with very low tolerance of mixing arms and body for fast Batch Mixing.
Ribbon Blender with jacketing is also available to heat or cool the material inside.
Spray pumps can be provided to spray Preset liquids into Blender while mixing for solid – liquid mixing.
Batches from 50 Kgs to 2000 Kgs available.
 

Ribbon Blender